Contained Roller Compaction

Precise, continuous

A lower cost solution when
containment requirements are less stringent.

Benefits of Contained Roller Compaction

Robust machines with longevity designed in, delivering a significant return on your investment.

RC-IR520

Our IR range of Roll Compactors offer different scales of production capacities from Pilot to full-scale production systems, with directly translatable results from model to model.

Recognized worldwide as high performing technology for dry granulation, it offers the flexibility to increase powder density and enhance flow characteristics, improving downstream performance results.

IR 520

Pilot-scale or small volume Roller Compaction.

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IR 4Lx10D

Production-scale Roller Compaction capabilities.

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Supported Industries

Our roller compactors are extensively used in the following applications:

Pharmaceutical
Formulation

Success at all of the processing stages depends upon well conditioned powders.

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Nutraceutical
Formulation

High product quality is
dependent upon creating the
ideal powder.

> DISCOVER

Food
Processing

Particle size optimization can improve product consistency, flavor and texture.

> DISCOVER

Fine
Chemicals

Even the most abrasive and corrosive materials can be processed successfully.

> DISCOVER

IR 520
Roll Compactor

Benefits:

Ideal for smaller volume production or proof of concept work.

Results are directly scalable to production equipment.

Complete disassembly of all the contact parts enables thorough cleaning that is quick and easy to carry out.

RC-IR520
Features at a glance
ROLL DIMENSIONS 5 X 20 cm
ROLL FORCE 26.3 kN/cm
ROLL GAP 1-6 mm

 

In-wall or free-standing configurations available.

IR 4Lx10D
Roll Compactor

Benefits:

Ideal for full-scale production volumes where containment is less critical.

Strong and robust design for durability.

Rapid cleaning as parts are easily disassembled and reassembled, and can be aggressively cleaned without concern for damage.

RC-IR4Lx10D
Features at a glance
ROLL DIMENSIONS 4 x 10 inches
ROLL FORCE 17.6 kN/cm
ROLL GAP 1-6mm

 

In-wall or free-standing configurations available.

Sack Tip
(Single Filling Module)

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Features at a glance

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Sack Tip
(Single Filling Module)

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Features at a glance

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Sack Tip
(Single Filling Module)

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Features at a glance

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In detail

Contained Roller Compactors

Here are just some of the Roller Compactors we have designed and built:

As well as meeting the requirements of cGMP, we want to ensure that the machines we develop are well designed and safe for the user, so we follow a variety of specific industry directives.

All Fitzpatrick products are designed and manufactured in a facility with an ISO 9001:2015 accredited Quality Management System. 

The scope of this Quality Management System applies to all processes and activities which are controlled, managed and performed by employees within the Fitzpatrick company. 

The current Certificate of Registration, reference Certificate No: CERT-0123529, has been issued by SAI Global and is effective to September 3, 2021.

 ISO-9001-LOGO-Horizontalweb

The equipment is ATEX marked, comes with an ATEX Declaration of Conformity, and is to certified to comply with the ATEX  Directive  2014/34/EU.  

Models are available to meet ATEX Zone 20 (1D) inside and Zone 1/21 (2GD) outside.  With the patented Powder Containment System (PCS), and nitrogen inertion option, it is possible to process highly potent powders with MIE < 1mJ in a contained manner.

 

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All equipment destined for Europe is CE marked and comes with an EU Declaration of Conformity.  It is certified to comply with the Machinery Directive 2006/42/EC,  the Low Voltage Directive 2014/35/EU and the Electromagnetic Compatibility Directive 2014/30/EU.

Our equipment is designed to meet a variety of international safety standards, so whichever country you are in we can be compliant.

Discover how the Roll Compactors from Fitzpatrick are world-leading and have become the equipment of choice for many pharmaceutical companies around the world.

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The Fitzpatrick Roll Compactors are the culmination of decades of experience, enabling you to achieve high quality products in the most demanding projects.

OUR RANGE OF
PROCESSING EQUIPMENT

We also offer solutions that provide reliable and repeatable results.

Milling

Fitzpatrick specializes in designing Hammer Mills for precision particle size reduction.

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