Products

High Containment Roller Compaction

Precise, clean, fast dry granulation equipment

High containment levels designed for high specification needs and demanding projects, the CCS range delivers effective dry granulation and compaction for pharmaceutical, Chemical and Food product manufacturing.

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The CCS Roller Compaction Series

Benefits

High Containment Roller Compaction

Decades of delivering world-class dry-granulation.

The CCS series offers a truly scalable growth path from models ideal for R&D development, right up to the high capacity large production-scale models.

High-quality results are thanks to our unique dual-screw feed system design which ensures the ideal conditions are created right from the outset at the critical nip area of the rolls.

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Our range of CCS Roll Compactors are inherently well sealed with vacuum-tight security. But where even higher containment levels are demanded, our patented Product Containment System (PCS) with nitrogen inerting and security interlock is available.

The robust design gives you a machine with a long lifespan for a solid return on your investment. With minimal components to maintain or clean, production up-time is maximized.

All CCS models share the same design, making it easier for cleaning and maintenance as knowledge is completely transferable.  Standardized HMI screens enable your Operators to run any machine. Additionally, results on lab and pilot models are directly scalable to larger units.

The Range

R&D lab-scale system.

CCS220

R&D to Production

Ideal for R&D proof of concept research.

Benefits

  • Directly scalable to production equipment as the roll diameters are identical.
  • Compact, mobile unit which is easily movable.
  • Uses the same body as the CCS320 so retrospectively convertible to a CCS320 by changing rolls.
Features at a glance
ROLL DIMENSIONS 2 X 20 cm
ROLL FORCE 26 kN/cm
ROLL GAP 1-6 mm
CAPACITY Up To 25 kg/hr*

* Dependent on material properties & process objectives.

Model-specific options:
  • Isolator-ready for rigid/flexible wall.
  • Laminar flow booth arrangement.
  • Wash-in-place capabilities.
  • Customization is available to suit specific needs.

Related Downloads

PDF Brochures

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CCS320

Small Volume Pilot-Scale

Ideal for small volume and pilot-scale research.

Benefits

  • Directly scalable to production equipment as the roll diameters are all identical.
  • A compact, mobile unit which is easily movable.
Features at a glance
ROLL DIMENSIONS 3 X 20 cm
ROLL FORCE 17 kN/cm
ROLL GAP 1-6 mm
CAPACITY Up To 75 kg/hr*

* Dependent on material properties & process objectives.

Model-specific options:
  • Isolator-ready for rigid/flexible wall.
  • Laminar flow booth arrangement.
  • Wash-in-place capabilities.

Related Downloads

PDF Resources

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CCS520

Mid-Sized Capacity

Production scale equipment for mid-sized capacities.

Benefits

  • Standard design is suitable for either free-standing or in-wall installation.
  • In-wall installation minimizes GMP room size and removes the need for PPE when accessing the technical area.
  • Uses the same body as the CCS720 with roll sizes changed.
Features at a glance
ROLL DIMENSIONS 5 X 20 cm
ROLL FORCE 26 kN/cm
ROLL GAP 1-6 mm
CAPACITY Up To 150 kg/hr*

* Dependent on material properties & process objectives.

Model-specific options:
  • Freestanding or In-wall installation.
  • PCS – Product Containment System
    increasing containment rates and security.
  • Wash-in-place capabilities.

Related Downloads

PDF Resources

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CCS 720

Production Scale Capacity

Production scale equipment for larger capacities.

Benefits

  • Available as through-wall installation to facilitate easy maintenance or reduce cleanroom needs.
  • Uses the same body as the CCS520 with roll sizes changed.
Features at a glance
ROLL DIMENSIONS 7.5 X 20 cm
ROLL FORCE 17 kN/cm
ROLL GAP 1-6 mm
CAPACITY Up To 250 kg/hr*

* Dependent on material properties & process objectives.

Model-specific options:
  • Floor or Through-wall installation design.
  • PCS – Product Containment System
    increasing containment rates and security.
  • Wash-in-place capabilities.

Related Downloads

PDF Resources

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CCS1025

High Volume Capacity

The largest volume capacity of the range.

Benefits

  • With the in-wall installation, the Technical Area is entered from the back for ease of use without the need for PPE.

Features at a glance

ROLL DIMENSIONS 10 X 25 cm
ROLL FORCE 20 kN/cm
ROLL GAP 1-6 mm
CAPACITY Up To 400 kg/hr*

* Dependent on material properties & process objectives.

Model-specific options:
  • Floor or Through-wall installation design.
  • PCS – Product Containment System
    increasing containment rates and security.
  • Wash-in-place capabilities.

Hammer Mill Resources

PDF Resources

In detail

Roller Compaction Products

Here are just some of the CCS Roll Compactors we have designed and built:

As well as meeting the requirements of cGMP, we want to ensure that the machines we develop are well designed and safe for the user, so we follow a variety of specific industry directives.

All Fitzpatrick products are designed and manufactured in a facility with an ISO 9001:2015 accredited Quality Management System. 

The scope of this Quality Management System applies to all processes and activities which are controlled, managed and performed by employees within the Fitzpatrick company. 

The current Certificate of Registration, reference Certificate No: CERT-0123529, has been issued by SAI Global and is effective to September 3, 2021.

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We offer a complete selection of ATEX-approved mills that meet the ATEX European Union directive for products used in potentially explosive atmospheres.

Our equipment is designed to handle the toughest milling applications, which is why professionals around the world choose us.   With models specifically designed to meet ATEX Zone 0/20 (1GD) or 1/21 (2GD) requirements, we provide the most comprehensively safe mills in the industry.

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All equipment destined for Europe is CE marked and comes with an EU Declaration of Conformity.  It is certified to comply with the Machinery Directive 2006/42/EC,  the Low Voltage Directive 2014/35/EU and the Electromagnetic Compatibility Directive 2014/30/EU.

Our equipment is designed to meet a variety of international safety standards, so whichever country you are in we can be compliant.

Discover how the Roll Compactors from Fitzpatrick are world-leading and have become the equipment of choice for many pharmaceutical companies around the world.

The Fitzpatrick Roll Compactors are the culmination of decades of experience, enabling you to achieve high quality products in the most demanding projects.

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Contact the Compaction Experts

Unsure which Roller Compaction Machine is right for you?

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Our Range of Powder Processing Equipment

We offer solutions that provide reliable and repeatable results in the following areas:
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Roller Compaction
Fitzpatrick specializes in designing world-class
Roll Compactors.
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Milling
Fitzpatrick specializes in designing Hammer Mills for precision particle size reduction.